Proven Science, Trusted Performance.

Rolyan, Where Ingenuity and Artistry Go Hand in Hand.

Proudly Made in the USA for 50 Years

For over 50 years, Rolyan has partnered with hand and occupational therapists to establish a spectrum of splinting materials. As a leader in thermoplastic splinting, Rolyan continues to proudly manufacture its thermoplastics in Cedarburg, Wisconsin today.

We recognize that therapists have different splint making requirements, and the availability of a broad range of materials across a spectrum of handling and physical characteristics is essential.

The Rolyan spectrum illustrates the relationship between splinting material families, and serves as a tool for clinicians to identify materials that will support their needs.

View Our Comprehensive Clinical Resources

How To Video Guides For Rolyan Splint Baths

Learn how to get started with your Rolyan Splint Bath using our quick set up videos.

Thermoplastic Splinting Demonstration Videos

Learn the differences between splinting materials with Nicola Goldsmith, MSc SROT.

Selecting Thermoplastic Splinting Materials

A clinical guide for selecting thermoplastic splinting material for your patients.

A Legacy of Innovation Since 1975

Rolyan was founded in 1975 by an occupational therapist and her engineer husband, driven by a shared vision: to improve splinting outcomes through better materials.

Their breakthrough came with the development of Polyform™, one of the first low-temperature, polycaprolactone-based thermoplastic splinting materials. This innovation introduced a new level of conformability and usability, setting a new standard in the industry.

From its beginnings as a small family business, Rolyan has grown into a trusted global brand by continuously collaborating with clinicians. 

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Advancing Hand Therapy for Decades

From its beginnings as a small family business, Rolyan has grown into a trusted global brand by continuously collaborating with clinicians. This partnership-driven approach has led to the ongoing development, expansion, and refinement of:

Hand Exercise Tools to Support Rehabilitation

ROLYAN
THERAPY PUTTY

ROLYAN TEMPER FOAM BLOCKS

ROLYAN GRADED PINCH EXERCISER

Rolyan Thermoplastic Splinting Materials

Polyform™

The strongest and most conformable Rolyan splinting material; it provides great natural drape.

ProDrape™

The most conformable material of the Aquaplast™ family, stretching easily with excellent draping and molding.

PolyFlex II™

Resists the start and spread of cracks caused by high load flexing; ideal choice for heavy work environments.

CuraDrape™

Unique material with high conformability, but low drape; giving clinicians full control of the material.

TailorSplint™

Rolyan’s most versatile and popular splinting material with perfect balance between conformability and resistance to stretch.

AquaPlast™

The original Aquaplast material that turns transparent when heated and has 100% memory; uncoated material.

Aquaplast-T™

Identical characteristics to Aquaplast, but with a non-stick, water-based coating.

Watercolors™

Identical material to Aquaplast-T but in a full range of bright and metallic colors.

Ezeform™

The only Rolyan material with high resistance to stretch but moderate conformability and drape.

Resilient™

Part of the Aquaplast family, but with a higher resistance to stretch than Aquaplast or Aquaplast-T.

Synergy™

High resistance to stretch and low conformability, provides the highest level of control for splint making.

 

Shop Rolyan By Category

Hand Exercise

Upper Extremity Orthotics

Dynamic Splinting

Padding & Strapping

Pre-Cut & Pre-Formed Splints

Splinting Tools & Accessories

Proudly Made in the USA for Over 50 Years

For more than five decades, Rolyan® has partnered with hand and occupational therapists to develop a comprehensive spectrum of thermoplastic splinting materials. As a recognized leader in hand therapy solutions, Rolyan continues to proudly manufacture its products in Cedarburg, Wisconsin—ensuring consistent quality, reliability, and innovation.

Custom hand therapy solutions

A Legacy of Innovation Since 1975

Rolyan was founded in 1975 by an occupational therapist and her engineer husband, driven by a shared vision: to improve splinting outcomes through better materials.

Their breakthrough came with the development of Polyform™, one of the first low-temperature, polycaprolactone-based thermoplastic splinting materials. This innovation introduced a new level of conformability and usability, setting a new standard in the industry.

Advancing Hand Therapy for Decades

From its beginnings as a small family business, Rolyan has grown into a trusted global brand by continuously collaborating with clinicians. This partnership-driven approach has led to the ongoing development, expansion, and refinement of:

Thermoplastic splinting materials

Therapeutic putty and rehabilitation tools

Rolyan® Thermoplastic Splinting Materials

Today, Rolyan offers 11 high-quality thermoplastic materials, each designed to meet specific clinical needs, from precision molding to heavy durability.

Precision & Rigidity

Polyform™ – Maximum rigidity when cool, minimal stretch; perfect for intricate splints that maintain their shape.

Synergy™ – High resistance to stretch with minimal conformability; ideal for full control and repeated reshaping without losing rigidity.

High Conformability & Control

ProDrape™ (Aquaplast family) – 100% memory, translucent when heated, more conformable than other Aquaplast materials.

CuraDrape™ – High conformability with controlled drape for precise molding.

Durability & Strength

Polyflex II™ – Flexible when cooled; resists stress fatigue and cracks, suitable for heavy-duty use.

Ezeform™ – High resistance to stretch with moderate conformability and drape, ideal for large but detailed splints.

Versatile All-Around

TailorSplint™ – Balanced material with no extremes; suitable for novice and expert clinicians alike.

Aquaplast Family (100% Memory Materials)

All Aquaplast materials return to original shape when reheated and turn translucent/transparent when heated.

Aquaplast™ – Original, non-coated material.

Aquaplast-T™ – Transparent when heated, non-stick coating.

Watercolors™ – Non-stick, translucent, available in bright and metallic colors.

Resilient™ – Transparent with additional resistance to stretch for more control.