Proven Science, Trusted Performance.
Proudly Made in the USA for 50 Years
For over 50 years, Rolyan has partnered with hand and occupational therapists to establish a spectrum of splinting materials. As a leader in thermoplastic splinting, Rolyan continues to proudly manufacture its thermoplastics in Cedarburg, Wisconsin today.
We recognize that therapists have different splint making requirements, and the availability of a broad range of materials across a spectrum of handling and physical characteristics is essential.
The Rolyan spectrum illustrates the relationship between splinting material families, and serves as a tool for clinicians to identify materials that will support their needs.
View Our Comprehensive Clinical Resources
How To Video Guides For Rolyan Splint Baths
Learn how to get started with your Rolyan Splint Bath using our quick set up videos.
Thermoplastic Splinting Demonstration Videos
Learn the differences between splinting materials with Nicola Goldsmith, MSc SROT.
Selecting Thermoplastic Splinting Materials
A clinical guide for selecting thermoplastic splinting material for your patients.
A Legacy of Innovation Since 1975
Rolyan was founded in 1975 by an occupational therapist and her engineer husband, driven by a shared vision: to improve splinting outcomes through better materials.
Their breakthrough came with the development of Polyform™, one of the first low-temperature, polycaprolactone-based thermoplastic splinting materials. This innovation introduced a new level of conformability and usability, setting a new standard in the industry.
From its beginnings as a small family business, Rolyan has grown into a trusted global brand by continuously collaborating with clinicians.
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Advancing Hand Therapy for Decades
From its beginnings as a small family business, Rolyan has grown into a trusted global brand by continuously collaborating with clinicians. This partnership-driven approach has led to the ongoing development, expansion, and refinement of:
Hand Exercise Tools to Support Rehabilitation
ROLYAN
THERAPY PUTTY
ROLYAN TEMPER FOAM BLOCKS
ROLYAN GRADED PINCH EXERCISER
Rolyan Thermoplastic Splinting Materials
The strongest and most conformable Rolyan splinting material; it provides great natural drape.
The most conformable material of the Aquaplast™ family, stretching easily with excellent draping and molding.
Resists the start and spread of cracks caused by high load flexing; ideal choice for heavy work environments.
Unique material with high conformability, but low drape; giving clinicians full control of the material.
Rolyan’s most versatile and popular splinting material with perfect balance between conformability and resistance to stretch.
The original Aquaplast material that turns transparent when heated and has 100% memory; uncoated material.
Identical characteristics to Aquaplast, but with a non-stick, water-based coating.
Identical material to Aquaplast-T but in a full range of bright and metallic colors.
The only Rolyan material with high resistance to stretch but moderate conformability and drape.
Part of the Aquaplast family, but with a higher resistance to stretch than Aquaplast or Aquaplast-T.
High resistance to stretch and low conformability, provides the highest level of control for splint making.
Shop Rolyan By Category
Hand Exercise
Upper Extremity Orthotics
Dynamic Splinting
Padding & Strapping
Pre-Cut & Pre-Formed Splints
Splinting Tools & Accessories
Proudly Made in the USA for Over 50 Years
For more than five decades, Rolyan® has partnered with hand and occupational therapists to develop a comprehensive spectrum of thermoplastic splinting materials. As a recognized leader in hand therapy solutions, Rolyan continues to proudly manufacture its products in Cedarburg, Wisconsin—ensuring consistent quality, reliability, and innovation.
Custom hand therapy solutions
A Legacy of Innovation Since 1975
Rolyan was founded in 1975 by an occupational therapist and her engineer husband, driven by a shared vision: to improve splinting outcomes through better materials.
Their breakthrough came with the development of Polyform™, one of the first low-temperature, polycaprolactone-based thermoplastic splinting materials. This innovation introduced a new level of conformability and usability, setting a new standard in the industry.
Advancing Hand Therapy for Decades
From its beginnings as a small family business, Rolyan has grown into a trusted global brand by continuously collaborating with clinicians. This partnership-driven approach has led to the ongoing development, expansion, and refinement of:
Thermoplastic splinting materials
Therapeutic putty and rehabilitation tools
Rolyan® Thermoplastic Splinting Materials
Today, Rolyan offers 11 high-quality thermoplastic materials, each designed to meet specific clinical needs, from precision molding to heavy durability.
Precision & Rigidity
Polyform™ – Maximum rigidity when cool, minimal stretch; perfect for intricate splints that maintain their shape.
Synergy™ – High resistance to stretch with minimal conformability; ideal for full control and repeated reshaping without losing rigidity.
High Conformability & Control
ProDrape™ (Aquaplast family) – 100% memory, translucent when heated, more conformable than other Aquaplast materials.
CuraDrape™ – High conformability with controlled drape for precise molding.
Durability & Strength
Polyflex II™ – Flexible when cooled; resists stress fatigue and cracks, suitable for heavy-duty use.
Ezeform™ – High resistance to stretch with moderate conformability and drape, ideal for large but detailed splints.
Versatile All-Around
TailorSplint™ – Balanced material with no extremes; suitable for novice and expert clinicians alike.
Aquaplast Family (100% Memory Materials)
All Aquaplast materials return to original shape when reheated and turn translucent/transparent when heated.
Aquaplast™ – Original, non-coated material.
Aquaplast-T™ – Transparent when heated, non-stick coating.
Watercolors™ – Non-stick, translucent, available in bright and metallic colors.
Resilient™ – Transparent with additional resistance to stretch for more control.